POLYMERQUARTZ
Turnkey polymer–sand manufacturing plants with production capacities from 10 to 500 tons per month, operating successfully worldwide since 2009
About POLYMERQUARTZ Technology
  • Process description
    POLYMERQUARTZ is an advanced and refined technology for producing polymer–sand products from polymer film waste.
    The key stages of the production process are outlined below
  • Stage 1
    Raw materials
    The main raw materials used in POLYMERQUARTZ production are:
    • Sand (or alternative fillers used to achieve specific material properties, including wood-processing waste, glass, rubber crumb, and other mineral or composite fillers)
    • Polyethylene film waste (including heavily contaminated films that are typically unsuitable for conventional recycling, as well as sorting residues)
    • Pigments and functional additives
  • Stage 2
    Preparation
    Before production, polymer film waste is sorted and undergoes primary processing.
    Depending on the production configuration, this stage is performed using an agglomerator or a crusher, ensuring stable material properties for the next stages
  • Stage 3
    Melting and Homogenization
    Prepared polymer material is mixed with sand, pigments, and additives and fed into an extruder.
    Under controlled temperature and mechanical action, the mixture melts and becomes homogeneous, forming a stable polymer–sand mass
  • Stage 4
    Pressing
    After extrusion, the heated polymer–sand mass is transferred into molds, where products are formed under pressure.
    The finished products are then cooled, trimmed if required, and stored or placed on pallets
  • Stage 5
    Result
    The POLYMERQUARTZ technology ensures:
    • Stable product geometry
    • High mechanical strength
    • Resistance to moisture, chemicals, and temperature fluctuations
    • Long service life in demanding operating conditions
PRODUCTS
Examples of polymer–sand products made with POLYMERQUARTZ Technology
Low initial investment
Fast production setup
Low manufacturing costs
Quick path to profitability
Get Started Today
Ready to start your polymer-sand production business?
Contact us for detailed information, pricing, and technical specifications.
By submitting this form, you agree to be contacted regarding POLYMERQUARTZ Technology.
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info@polymerquartz.com